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Biuged- BGD 214/215 Formed Rods

Formed rods are an advanced alternative to traditional wire-wound rods, designed to deliver uniform coatings without the issues of wire loosening or breakage. Using precise CNC machining and cold extrusion, these rods create consistent thin films, including ultra-thin coatings down to 6 µm.

  • Precision Machined Surface – CNC-moulded grooves with deviations <2 µm for highly uniform coating films.
  • Durable & Long-lasting – No steel wires that can break or loosen, extending service life.
  • Easy to Clean – Smooth curved surface prevents residue buildup, simplifying maintenance.
  • Ultra-Thin Coating Capability – Can produce wet films as thin as 6 µm, ideal for super fine coatings.

Description

Traditional wire-wound rods can suffer from issues such as broken or loose wires, difficult cleaning, and limitations in producing ultra-thin coatings. To overcome these drawbacks, Biuged developed Formed Rods, precision-machined tools that replicate the coating performance of traditional wire bars while offering greater durability and ease of use. Using CNC machining and cold extrusion techniques, the uneven curved surface is formed directly on the rod, achieving uniform film application without the risk of wire damage.

These rods deliver ultra-thin coatings down to 6 µm, making them suitable for high-precision laboratory or industrial applications. They are easy to clean due to their smooth curved surface and offer a longer service life compared to traditional wire rods. Formed Rods are available in two versions: Regular (BGD 214) with a coating width of 200 mm and rod length of 240 mm, and Extended (BGD 215) with a coating width of 300 mm and rod length of 400 mm. Optional holders (BGD 212/Z-001) can be used with the regular rods for more convenient handling. The rods cover a wide range of theoretical wet film thicknesses from 6 µm up to 200 µm, making them extremely versatile for various coating tests.

Features

  • Machined by CNC with precise mould, the deviation of groove depth and space is lower than 2um, which gets more uniform film.
  • The service life will be longer without broken or loosen steel wires.
  • Smooth curving surface makes it easier to clean.
  • Realizing the ultra-thin coating, the thinnest we film can reach 6um, which makes it known as super wet film coater.

Specifications

Products Name     Ordering
Information
      Coating
Width
      Rod
Length
     The length of
holding part
 

     Optional Theoretical 

 Wet Film Thickness(µm

Regular Formed Rods  214 200mm 240mm 20mm/20mm 6-8-10-12-15-20-25-30-40-50-60-80-100-120-150-200
Extended Formed Rods  215 300mm 400mm 47mm/47mm

Optional Accessories:  212/Z-001—Holders(suitable for BGD 214)

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